Quality Control Solution

Manufacturing quality management system for MashPremiere

Quality Control Solution
  • Category: SAP Business One Implementation
  • Technologies: SAP B1, .NET, SQL Server
  • Tags: Quality Control, Manufacturing
Project Overview
and implemented a state-of-the-art Quality Control Management System for MashPremiere's food manufacturing operations, integrated with SAP Business One. This comprehensive solution manages the entire quality assurance lifecycle, from raw material inspection to finished product testing, ensuring compliance with ISO 22000 and HACCP standards.

Developed The system features automated quality checkpoints throughout the production process, real-time quality metrics monitoring, and advanced analytics for continuous improvement. It includes specialized modules for food safety compliance, allergen control, and batch traceability, crucial for the food manufacturing industry.

Key Features
  • Raw Material Quality Inspection
  • In-Process Quality Control
  • Finished Product Testing
  • HACCP Compliance Monitoring
  • Allergen Control System
  • Laboratory Information Management
  • Quality Documentation System
Technical Implementation

The solution was implemented with the following components:

  • Custom Quality Control Dashboard
  • SAP B1 Production Integration
  • Mobile Quality Inspection App
  • Automated Sample Testing Workflow
  • Digital COA Generation
  • Statistical Process Control (SPC)
Results

The implementation delivered significant improvements in quality management:

  • Achieved 99.8% first-pass quality rate
  • Reduced quality testing time by 65%
  • Decreased product holds by 75%
  • Improved supplier quality rating by 40%
  • Zero food safety incidents post-implementation
  • 100% traceability of quality records
Duration

4 months

Team Size

6 members

Role

Quality Systems Architect

Industry

Food Manufacturing

Technical Stack

SAP Business One 10.0 .NET 6.0 SQL Server 2019 Quality Control API Laboratory SDK Power BI Analytics

Key Achievements

  • ISO 22000:2018 certification achieved
  • Implemented paperless quality system
  • Automated 90% of quality processes
  • Integrated with 12 testing equipment

Project Metrics

  • Quality Checkpoints 45+
  • Daily Tests 200+
  • Compliance Rate 99.8%

Business Impact

  • Enhanced food safety compliance
  • Improved customer satisfaction
  • Reduced quality-related costs
  • Strengthened brand reputation